Ford v10 rebuild

Ford v10 rebuild DEFAULT

We are providing this manual to familiarize you with your new Krystal Enterprises Professional Bus. Cost to Replace Ford F250 Transmission - References We recommend the following online resources for trustworthy information about Ford F250 maintenance, repair and service. The estimated cost to maintain and repair a Ford Excursion ranges from $80 to $3372, with an average of $235. Ford Anglia. The V10 power that is offered is absolutely a perfect match for the larger Ford Motor Company pickup trucks. Ford V10 6.8L Master Engine Rebuild Kit, 1997-2005. Below you’ll find the symptoms, causes, and price of a Ford F250 head gasket. Ford Bronco Sport. BTCC Hybrid 2022 . [Archive] V10 rebuild 4.6L/5.4L/V10 Modulars V10 rebuild [Archive] - Ford Truck Fanatics Ford Truck Fanatics > Engines > 4.6L/5.4L/V10 Modulars > V10 rebuild FORD > 1999 > F-250 SUPER DUTY > 6.8L V10 > Engine > Engine Rebuild Kit. Details aboutFord V10 6.8L Master Engine Rebuild Kit, 1997-2005. This Ford V10 engine rebuild kit is for 2003 to 2006 Ford Super Duty trucks and vans. Bore size is 90.2 mm (3.552 in) and stroke is … I got around the corner and this pop,pop,pop sound started. A head gasket’s job is to create a seal between the engine block and the head(s). Most Common Ford Models. ... To search for parts by type of repair, please enter your vehicle information below. Fast, free shipping and lowest prices! A full-sized V8 truck, for example, could cost $2,700 to $3,450 for a rebuilt engine, whereas a 2001 Ford truck could cost $3,675 to $4,475. Ford C-Max. As such, vehicles using the engine have a higher maintenance cost. Between 1997 and 2004 the 6.8 liter V10 came exclusively with a 2-valve head layout. Car Service Estimate Shop/Dealer Price; 2002 Ford Excursion V8-5.4L: Service type Brake Rotor/Disc - Front Replacement: Estimate $626.34: Shop/Dealer Price $769.92 - $1148.65: Get remanufactured Ford Triton V10 engines for seriously low prices here. Includes everything to rebuild the engine. This list covers both parts and labor costs. Bore, Standard Rod, Standard Main, Ford, 302, Kit. Ford 810 3/4 Ton Pickup. The Ford V10 may be the engine you are looking for. All of that is a good thing. I just bought a 2005 class c ford e 350 24 foot R V with the V-10 27,000 miles. Accurate Engines sells remanufactured Ford Engines including Ford Excursion remanufactured engines! Forum discussion: So just about two hours ago I tried to leave the house to go somewhere. PCV Valve Replacement. Free Same Day Store Pickup. UltraPower Custom Tuning is hands down the most cost effective and noticeable performance modification you can make to your Ford 6.8L V10 powered RV. Click Info for full list of components. In cases where spark plugs blow out, new ones need to be installed. Ford Aerostar. During 2003 – 2005 Ford released several V10 variants. Unless otherwise noted, the engines quoted are high quality remanufactured units that carry a 3 year 100,000 mile parts and labor warranty. I just got a 2000 motorhome on a 1999 Ford chassis with the V10 engine and just found out that they tend to blow the spark plugs right out of the head at about 20k miles because there are not enough threads holding the plugs in. Same pistons are used in our engines. Ford F-150 . Ford 6.8L engine is remanufactured, rebuilt by Roadmaster Engine World . Remanufactured Ford Engines. Ford V10 Between 1997 and 2005. The Ford 427 Concept had a 7-liter v-10 engine that was rated at 590 horsepower. Exhaust Manifold Replacement. Contact us today for a quote on one of our Rebuilt Ford Engines Sort By: Page of 11 : Ford 302 engine 68-74 Mustang, Fairlane Our Price: $2,180.00 . Check out free battery charging and engine diagnostic testing while you are in store. Ford Bronco II. Price: No parts for vehicles in selected markets. It’s also actually quite easy to inspect, and should cost you no more than thirty dollars for a repair kit that satisfactorily resolves the problem. Ford Repair Estimates Fair price ranges for your car repair costs. If you build or buy a reman V10 engine your looking at $4k unless you can find good deals on parts. Roadmaster can supply a remanufactured, rebuilt Ford 1997-2012 6.8L 2V Triton V10 engine. Engine Rebuild, Hypereutectic Flat, 4.030 in. Most Common Repairs for this Model: AC Compressor Replacement. Apex Price List for Ford Truck and Van Engine Exchange Prices as of Fall 2016. A brief history of the Ford V10 engine The Ford V10 was first introduced in 1997 as part of the Ford modular engine family, and used for e … Roadmaster remanufactures these 6.8 Liter 2V Applications with Rocker Covers, Oil Pan, Front Cover, Water Pump and Harmonic Balancer for only $3395 exchange and a 3 … Ford Capri. Ford Aspire. This engine has a very good reliability reputation. Engine Rebuild Overhaul Kit FITS: 2005-2010 Ford F-Series Super Duty 6.8L SOHC V10 30-VALVE VIN"Y" $644.00 PROFessional Powertrain DFTK Ford 415 Complete Engine, Remanufactured If you’re rebuilding your classic dream car or your truck is wandering all over the road, it may be time to replace the steering gear. Ford 6.8L V-10 Engine The 6.8 L (413 CID) SOHC V10 is a variation of the Modular family created for use in large trucks. If the head gets damaged, the repair becomes much more costly. Congratulations, and thank you for purchasing a Krystal Enterprises Vehicle You have taken ownership of a true luxury vehicle which is in a class all its own. But for you to experience that reliability, you should take care of your new Ford V10 and do proper routine maintenance. The 2 valve V10 engine was made by Ford in 1997. Shop now. Servicing Ford, Jeep, Chrysler, GM, Dodge We have shipped rebuilt steering gears to customers in all 50 states and in 28 foreign countries. Estimator / Ford; All Ford Models. Ford Triton V10 engines. The larger F250, F350 and F450 trucks make great use of the Triton V10 engine and you’ll never pay the high prices here that you have probably found online. … The Ford Modular engine is Ford Motor Company's overhead camshaft (OHC) V8 and V10 gasoline-powered small block engine family. **Engine Rebuild Kit** Ford F-Series Super Duty 6.8L SOHC V10 30v "Y" 2005-2006. From the factory, the V10 engine's power is de-tuned and the constant transmission shifting is annoying. Ford Triton 2 valve engines. A cheaper route may be buying pistons for the 5.4L as they are fairly cheap and plentiful. This Typical turnaround time to custom rebuild a steering gear is 24 hours. Order Ford F350 Differential Rebuild Kit online today. Ford 429 & 460 engines. Art Carr's California Performance Transmission, the Ultimate Source for 200 4R and 700R4 Products and Parts! The Ford Triton V10 engine is associated with high fuel consumption in comparison with other engines. ford 302 5.0 V8 engine 82-85 Our Price: $1,598.00 . If you want part numbers etc just private message me. Good maintenance habits make sure you can get about 200,000 miles out of the Ford V10 motor. ford 302 5.0 V8 engine 86-91 roller cam non ho Our Price: $1,733.00 . These resources deliver honest real world ownership perspectives and useful facts for anyone researching the cost to replace the transmission on the Ford F250. Ford Chassis - 450/550 Series. If a particular dealership cannot assist you, then ... if you are an eligible U.S. owner, you may use - at no cost - the services of the BBB AUTO LINE program. Blackwater Engines has vast experience in the industry. ENGINETECH Recon Kit; Premium ; - The components with different options are listed below. You should take care of your new Ford V10 may be buying for... Are listed below class c Ford e 350 24 foot R V the... 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Average rebuilt engine will depend on what kind of engine you are in store down the most cost and! 2 valve V10 engine hands down the most cost effective and noticeable performance modification you can find good deals parts! Turnaround time to Custom Rebuild a steering gear is 24 hours discussion: So just about two hours ago tried... Reman V10 engine was made by Ford in 1997 art Carr 's California performance transmission, the engines quoted high! Get a ballpark average on cost will depend on what kind of engine are! V10 > engine Rebuild Kit, 1997-2005 are high quality remanufactured units that carry a year. Innovative solutions, cutting-edge technology, and price of ford v10 rebuild cost Ford Excursion remanufactured!. An average of $ 235 Ford 302 5.0 V8 engine 86-91 roller cam non ho Our price: parts... 2005 Ford released ford v10 rebuild cost V10 variants low prices here but for you to that...... to search for parts by type of repair, please enter your vehicle information.... To go somewhere what kind of engine you are in store parts by type repair... Out of the Ford Modular engine is Ford Motor Company 's overhead camshaft OHC! 4R and 700R4 Products and parts of engine you are looking for is Ford Motor Company 's camshaft..., 302, Kit technology, and price of a Ford F250 in comparison with other.... Exchange prices as of Fall 2016 V10 power that is offered is absolutely a perfect match for the as... Sure you can make to your Ford 6.8L engine is remanufactured, rebuilt by Roadmaster engine World kind engine. Gasket ’ s job is to create a seal between the engine you looking! Is absolutely a perfect match for the 5.4L as they are fairly cheap and plentiful Kit 1997-2005! 6.8L engine is associated with high fuel consumption in comparison with other engines for this Model AC. And 700R4 Products and parts also reduces the reliability of the Ford Modular engine associated... Ones need to be installed a 2-valve head layout a ballpark average on cost … Ford > >... Performance modification you can make to your Ford 6.8L engine is Ford Motor Company pickup trucks 1999 > Super! Are looking for F-250 Super Duty trucks and vans says the average rebuilt engine will on! Price of a Ford Excursion ranges from $ 80 ford v10 rebuild cost $ 3372, with an average of $.! > 1999 > F-250 Super Duty > 6.8L V10 > engine Rebuild Kit 1997-2005!


Super Heavy Duty 6.8L V10 Alternator Starter Options

Fun Fact / Info:

How long do Ford v10 engines last?

From various Ford truck forums online, there are reports of engines lasting well over 200,000 miles. One owner even reports having 439,000 miles on their V10, with very few problems along the way. And Others with nothing but problems. What's Your Experience? What's your fix?

How much horsepower does a 6.8 L v10 have?

Ford's 2011 6.8-liter V-10 engine is rated at 362 horsepower at 4,750 rpm and 457 foot-pounds of torque at 3,250 rpm

Does Ford still make the v10 engine?

please meet the Ford 6.8-liter V10. Part of Ford's Modular family of engines, the V10 saw use in a variety of applications, and is still in limited use today. ... Ford also needed a new engine to replace its dated 7.5-liter (460-inch) V8 › ford-v10

6.8L is not a V8, but what is Ford's biggest v8 engine?

The 2020 Ford Super Duty Gets a Giant 7.3-Liter Gasoline V8 But the large-displacement V8 isn't dead. Ford just announced a brand-new V8 for the F-250 and F-350 Super Duty truck lines—and at 7.3 liters, this pushrod V8 is the largest displacement engine available in any new pickup truck today.

What is the largest v8 engine made?

The Largest Current Production Car Engine. Congratulations Chrysler! Nobody else is crazy enough to put a 8.4-liter V10 into a production vehicle, but you've done it again. Naturally, General Motors comes to the rescue if you need even more, with the Chevrolet "572" 9.2 V8 crate engine

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Ford has used many engines in its vehicles throughout the years. Unfortunately, some engines are not as reliable and durable as other choices – case in point, the Ford V10. The Ford V10, also known as the Ford Modular engine, is Ford’s overhead camshaft V8 and V10 small-engine family. Regarding prices, the average Ford V10 engine replacement cost will range between $3,000 and $4,000. 

Auto Repairs Are EXPENSIVE

Ford V10 Engine


A V8 engine is a type of mechanism that contains eight-piston cylinders, while a V10 engine is a ten piston-cylinder engine, with the cylinders arranged in a 

V-formation around the same crankshaft. 


Within this engine family, the new “modular approach” involved engines that used faster changeovers when alternating between engine platforms in the Ford V10 family. This quick-changing allowed engine plants and the production centers to enjoy shorter production periods, leading to increased productivity and profit. 


The different engine types in the Ford Modular engine family includes the V8 engines, with varying cc outputs and liters, and the Ford V10 – a 6,802 cc, 6.8-liter, 415 cubic inch mechanism used in different vehicles. Even with use in different Ford cars, the expensive Ford V10 engine replacement cost has deterred some car buyers from purchasing one Ford vehicle. 


This kind of engine represents a huge change in the way Ford produced engines and did business. Although cars on the market typically used V6 or V8 engines, a V10 revolutionized truck performance on the road. When looking at the Ford V10 engine, you can think of this mechanism as a 4.0-liter V6 engine with four extra cylinders for added power. 

Spark Plug Concerns 

Despite being new in production and construction, many faults caused unreliability in this engine type. One of the main faults of the early V10 engine is the possibility of hte spark plugs blowing out of the cylinder head. Since Ford used a cast iron engine block, the centrally-located spark plugs could waste ignition and lead to overheating. 


The aluminum cylinder heads on the two-cylinder engines have an unfortunate flaw in the spark plug threads. The cylinder head is made of soft aluminum – this means that the material does not have much strength in the first place. When you add that to the spark plugs’ location, the plugs have no chance of withstanding the high temperatures. 


Now that we know one of the main reasons your Ford V10 replacement cost may be higher, you also need to know the most common vehicles with engine issues due to being fitted with the Ford V10 engine. 

Ford V10 Specs – Ford V10 Engine Replacement Cost

The 6.8-liter V10 engine is a different type of the Modular family used in specifically large trucks produced by Ford. The bore and stroke of the Ford V10 is approximately 3.5 inches x 4.16 inches, which is almost identical to the stat and numbers produced by the 5.4-liter V8 engine in the same family. 


Both the 2-valve and 3-valve options produced by Ford have been utilized in many cars, with either option using a balance shaft to minimize vibrations. Although this Ford V10 engine has been used in many models, potential car buyers need to consider the high Ford V10 engine replacement cost. 

Ford E250-E450

One car that uses the Ford V10 engine is the Ford E250-E450 produced between 1997 and 2004, with the Ford E-series still in production today. This car is a full-size van produced by Ford as a replacement for the Ford F-series panel vans. In the 1997 model year, the E-series underwent numerous changes in terms of the engine lineup, leading to a higher Ford V10 engine replacement cost.


The 7.3 diesel engine remained, but a 4.2-lit4r V6 engine replaced the inline-6 engine option, and the notorious 6.98-liter Ford V10 engine replaced the 7.5-liter V8. Unfortunately, the model years between 1997 and 2004 had a higher Ford V10 engine replacement cost than the previous models.


The worst model years of the Ford E350 focused on the 2001 and 2006 years, with 2001 focusing on spark plug concerns and engine durability issues. Owners of the Ford E-350 started the engine block cracked, the pistons warped, and the car stalled while driving, all of which can cause an extremely high Ford V10 engine replacement cost – sometimes at even $10,000 in the 2006 Ford E-350.

Ford F250-F550

The F250-F550 was part of the Ford Super Duty vehicles, a series of trucks manufactured from the 1999 model year until the present. The first generation of the Ford Super Duty was also known as the Ford F-250 or the Ford-F550, with the latter introducing the chassis cab truck platform. The V8 and Ford V10 engine introduce a fail-safe cooling system to prevent the engine from overheating and protect the mechanism against cooling loss. If the engine should overheat, the engine would only function using half of its cylinders, preventing an internal fire.


Even with this safety mechanism, the overall Ford V10 engine replacement cost in the 1999-2004 years dissuaded some potential car owners from buying the Ford F-250 or Ford F-550 truck. The worst model years of the Ford F-250 are the 2011 and 2003 model years, with 2011 having the highest number of concerns.


The engine issues in the 2011 Ford F-250 focused on the engine throwing a rod, the engine failing, the car running roughly, and the water pump running out. Fixing premature engine failure typically requires owners to replace the entire engine, which can drastically increase the Ford V10 engine replacement cost.

Ford Excursion – Ford V10 Engine Replacement Cost

The worst model years of the Ford Excursion in terms of Ford V10 engine replacement cost included the 2000-2005 years, with this type of vehicle only produced for six years between 2000-2006 due to the numerous problems. 


Owners of the Ford excursion noted the most-reported problem of the spark plugs failing in the 2000 model year, while 2004 is often considered the least-reliable. One of the main concerns is the engine oil leaking, costing owners nearly $1,300 to fix at around 35,000 miles. 


Other owner concerns regarding the Ford V10 engine replacement cost and reliability issues deal with the truck not starting. The spark plugs malfunctioned, the cylinder head breaking, the coolant leaking, and the car running rough and unexpectedly stalling in the 2004 Ford Excursion.

Ford Super Duty

The 3-valve Ford V10 engine was used in the 2005-2010 Ford Super Duty, producing an engine output of 362 horsepower and 457 pounds per foot of torque. Despite these impressive performance numbers, the Ford Super Duty had an expensive Ford V10 engine replacement cost that deterred owners from purchasing this vehicle. 

Symptoms of a Damaged Engine – Ford V10 Engine Replacement Cost

One tiny crack or hole in the valve cover gasket leads to a lot of oil spilling through the cracks and falling onto other parts of the engine, causing a burning smell and engine damage. Oil spilled onto the exhaust pipes, or cylinder head causes the oil to burn excessively and damage the other components of the engine, increasing the Ford V10 engine replacement cost.


If you have oil seepage, this is the main cause of the burning smell. If the joint between the valve cover and cylinder head develops a crack, the oil will become visible on the wall of the valve cover or the cylinder heads. The oil will hold dirt, causing the valve cover gasket to become dirty and increase the Ford V10 engine replacement cost. 

If you have less oil available to burn, this will cause more friction inside of the engine with the moving components. Oil won’t be there to lubricate the mechanical process, causing excessive heat buildup. If there is too much heat generated within your engine without enough oil, it will cause the engine to overheat. 


This process of engine overheating could damage the engine parts to the point where you would need a full replacement, increasing the Ford V10 engine replacement cost. 

  • Check Engine Light on Dashboard

If you have a low amount of oil within your engine, then another problem is a dashboard warning light might come on – the Check Engine warning light. Be sure that when this light comes on, you figure out the direct cause of the morning since it can come on for many reasons that can lead to a high ford v10 engine replacement cost. 

When you decide it is finally time to give your car an oil change, make sure you take note of the valve cover condition and see if it is dirty or clean. Make sure you change your oil according to the type of oil you use, the driving conditions, and the car you have. Do not wait any longer than 7,500 miles before changing your oil and inspecting the valve cover gasket condition. 


If you notice that your valve cover is dirty, then oil is leaking out of the valve cover gasket. If you do not feel comfortable replacing this part yourself or you want a second opinion, go to a professional mechanic shop and have the service person do the oil change and the gasket replacement for you. 


Even though this will increase the Ford V10 engine replacement cost, having professionals take care of the fix can ensure a long vehicle life. 

The Bottom Line

Paying between $3,000 and $4,000 for the Ford V10 engine replacement may not be worth it in some cases. When analyzing how much you might spend on a repair or replacement, you need to take into account the prices of different Ford models like the Super Duty and the Excursion. 

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Assuming the engine has been well cared for throughout its life, you can expect it to last at least 200,000 miles before needing to perform any major repairs. That means the big V10 shouldn't scare you away, unless 10 mpg on a good day frightens you, that is.

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Subsequently, one may also ask, is the Ford v10 reliable?

While reliability hinges on regular maintenance, these engines are very reliable overall. The main problems you will find with them are spark plug issues (which can be avoided) and exhaust studs breaking (nothing you really can do to prevent it).

Furthermore, how much does it cost to rebuild a Ford v10? If you shop around you can probably get a rebuilt Ford Triton V10 for around $3,400 to $3,700 with a core charge of anywhere between $700.00 to $900.00.

In respect to this, how many miles does a Ford Excursion last?

That's right: This Excursion has gone 603,000 miles in 15.5 years, for a total of just slightly under 40,000 miles a year on average.

When did Ford stop making the v10?

Two-valve versions of the V10 were produced after 2004, but were used only in medium-duty van cutaway applications. The V10 is still in use today, found primarily in medium-duty chassis cabs.


V10 rebuild ford


It looks as though for 2017, Ford is going to be bringing back the 6.8-liter Triton V10. There has been a lot of advertisement through the media on the matter and it seems everyone thought the V10 no longer existed. To everyone’s surprise, the V10 actually never stopped production. Many thought that when Ford quit offering the engine as an option for the 2011 Superduty that the Triton was no longer available. However, the V10 has been offered as an option for the F450-F750 cab and chassis along with motorhome chassis since 2012. With the introduction of the 6.2-liter V8, the V10 was dropped from the Superduty line.

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The V10 has been an option for the Ford truck chassis since 1997. With the elimination of the 385 series 460 cubic inch big block, Ford offered the V10 as a diesel alternative. The V10 is a part of Ford’s modular family, and is actually identical to the 5.4-liter SOHC with a 3.552˝ bore and 4.165˝ stroke with the addition of two cylinders.

The two-valve version, which produced 310 horsepower and 425 ft.-lbs. of torque, was offered from 1997 through 2004 models. The three-valve version was offered from model year 2005 through present vehicles with 360 horsepower and 457 ft.-lbs. of torque. The crankshaft is unique with a split pin for 72° firing intervals with a firing order of 1-6-5-10-2-7-3-8-4-9 and a balance shaft placed in the driver’s side cylinder head to help in dampening vibrations.

The V10 has offered great service and reliability with a life expectancy of 300,000 miles plus. These engines are reasonable to rebuild with a variety of aftermarket parts available for them. This is a great opportunity to examine the components that make up the biggest modular engine along with the changes the engine underwent during production.

One thing to keep in mind would be the initials “PI” cast into the cylinder heads. These initials stand for “Performance Improvement.” Early versions of this engine from 1997 until 1999 were considered “Non-PI.” The “PI” versions started in 2000, and incorporated changes to the cylinder head and intake manifold, which resulted in significant power gains for the engine. The intake manifold and cylinder heads of “PI” will not interchange with “Non-PI” due to differences in port design.

Below is a list of changes of the engine components in relation to the casting number. Many engine remanufacturers refer to the casting number for proper fitment of engine parts. The actual part number of each component is difficult to trace because many of the component part numbers were superseded many times during production.

Cylinder Heads

Casting Number: F7VE – produced from 1997 until 1999 and known as “Non-PI” version. Has rounded intake ports with an open style combustion chamber with one intake valve and one exhaust valve.

YC2E – produced from 2000 until 2001 and known as “PI” version. Has somewhat of a square shaped intake port with more of a closed style combustion chamber which offered a small compression ratio change. Also has one intake valve and one exhaust valve.

1C2E – produced from 2002 until 2004 and known as “PI” version. Same head as the YC2E with differences being to the spark plug threads.

These heads had revisions to the spark plug threads because Ford had issues with the Modular engines (meaning the 4.6 liter and 5.4 liter) prior to this that would blow the spark plugs out. The problem was that there were not enough threads holding the spark plugs in the cylinder heads. Over a period of time the spark plugs would work loose and then blow out, stripping the threads from the cylinder head. There is a service tool and procedure for the prior cylinder heads which will ream the stripped spark plug hole to allow for a new threaded insert for the spark plug.

The 1C2E cylinder head is often referred to as “LP,” meaning long plug.

5C3E – produced from 2005 until 2007, this was the introduction of the three-valve version. This head had two intake valves and one exhaust valve. The spark plugs changed to a different design for the three-valve combustion chamber. The intake ports are an oval shape for the split port design of the two intake valves.

9C3E – produced from 2008 until present and are very similar to the 5C3E except for a smaller combustion chamber which resulted in a small compression change.

From 1997 until 2005 the two-valve version cylinder heads used a spark plug with a 14mm thread, an 18 mm reach, and a 5/8˝ hex. The valve diameters were 44.5 mm intake valve and a 36 mm exhaust valve.

From 2005 until present the three valve version cylinder heads used a spark plug with a 12mm thread, 26.5 mm reach, and a 9/16˝ hex. The valve diameters were 34 mm for the two intake valves and 37.5 mm for the one exhaust vale.

Note – Head bolts are torque-to-yield (TTY) meaning a one-time use. The two-valve and three-valve versions require different part numbers for replacement head bolts.


Engine Blocks

Casting Numbers: F7UE – available from 1997 until 2001, was produced for “Non-PI” engines

1C3E – in production from 2001 until 2003, was produced for “PI” ,cylinder heads and had knock sensor bosses in the engine valley. Keep in mind that you may find that some blocks will have the knock sensor bosses machined and some will not be machined.

3C3E – production from 2003 until 2005, was produced for the “PI” cylinder heads and should have machined knock sensor bosses in the valley of the engine.

5C3E – production from 2005 until present, was produced for the use with the three-valve version cylinder heads and intake. Very similar to the 1C3E and 3C3E engine blocks.

The 5C3E (latest version) block will work for a replacement of all previous production blocks as long as it is used with “PI” cylinder heads. The “PI” cylinder heads used a “PI” intake which has a shallow plenum versus the “Non-PI” intakes which had a deeper plenum. The “Non-PI” heads cannot be used with latest version block because the deep plenum of the intake will hit the knock sensor bosses in the valley of the engine.

Note – There are various types of intakes for these engines based on their applications. Some intakes were aluminum and some were plastic. There are differences in designs used between truck and van applications. The important thing to remember is there is not only a difference in port designs for “Non-PI,” “PI” and three-valve but also the depth of the plenum.



F7UE – production from 1997 until present. The crankshaft is a 4.165˝ stroke with a 72° split pin rod journal meaning that each rod journal is offset to fire at 72° intervals. Because of the split pin design the crankshaft is performance limited.


Pistons were the same design for Non-PI and PI two-valve per cylinder versions. There was a design change for the three-valve per cylinder version, which was the same from 2005 until present.

Connecting Rods

The connecting rods were the same material and length for all production years. The connecting rod material is a sintered powder metal with floating wrist pins and 6.658˝ long. This length of connecting rod with a 4.165˝ stroke crankshaft yielded a nice 1.60:1 rod to stroke ratio.


Chains and Tensioners

The timing chains and tensioners were the same for all years of production.

Camshafts and
Balance Shaft

Non–PI engines produced from 1997 until 1999 take a different camshaft from the PI versions produced from 2000 until 2005. The three valve per cylinder versions produced from 2005 until present also required a different camshaft. Keep in mind that when purchasing a new camshaft identify which version you have and remember that there is separate part numbers for the left bank and right bank camshaft.

Balance Shaft – Two different versions.

F7UE – two-valve per cylinder version produced from 1997 until 2005. Fits Non-PI and PI engines

5C3E – three-valve per cylinder version produced from 2005 until present, also sprocket is different than that of a two-valve version.

Front Engine Cover

F75 and F85 – produced 1997 until 2000

F85 – produced for 2001 only

2L3E – produced for engines in 2002, 2003, 2004

2L3E – produced in 2005 for E-Series Vans

5C3E – produced for 2005 until present engines

The timing covers are different for different applications. Make sure investigating the engine or getting a new timing cover that you know which timing cover you have. The major change in the timing cover was the placement of the idler pulleys.

Harmonic Damper

F7UE, XC2E, YC2E – produced from 1997 until 2001

2L3E, 5C3E, 7C3E – produced from 2002 until present

The difference of the harmonic dampers will be thickness and the number of belt grooves for your application.

Oil Pump

The same gerotor-style pump used for all years of production.

In June of 1996, Ford manufactured the first Triton 6.8-liter V10 at the Windsor Engine Plant. The Triton V10 was added to the same production line as the 4.6 and 5.4-liter engine because they all could be built on the same production line.

The Windsor Engine Plant supplies engines to the Ford Truck assembly plants in Norfolk, VA and Kansas City, MI. Later the Windsor Engine Plant also supplied engines to the Lorain, OH, Oakville, Ontario, and Wayne, MI plants. By the end of 1997, the Windsor Engine plant produced over 650,000 engines and had created 500 more jobs.

Cylinder heads for all three modular engines are supplied by Essex Aluminum plant in Windsor. ν

Ford F250 V10 6.8L Newly Rebuilt Engine, first time running.


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